KUKA cell4_arc

With its optimally-coordinated components and tried-and-tested arc welding standards, our KUKA MIG/MAG robot cell is the ideal solution for your automated welding requirements.

Compact, configurable arc welding cells for general industry and automotive suppliers

Pre-assembled and ready to use: KUKA MIG / MAG cells are quickly available and can be individually configured using versatile, modular standard packages and options. Whether steel or aluminum, KUKA cell4_arc can be flexibly adapted to your production volume and welding processes.

KUKA offers professional support from the planning of your welding solution through to service with an ideal product portfolio.

KUKA MIG / MAG cells: maximum production efficiency in a minimum of space

Intelligent cell concept
- Variants in different performance classes
- Additional options for efficient and convenient cell operation
- Compact, modular design for easy transport even within your production
Fast commissioning
- Short delivery times
- Short assembly times at the customer
- Easy integration of devices
- KUKA technology packages for easy setup, programming and operation
- Offline programming
Highest performance & quality
- Use of proven components in automotive engineering
- Assured quality through optional monitoring and documentation of relevant process parameters
- Global standards and comprehensive service concept for maximum system availability
Ready for Digital Services
- Web access to operational data with freely configurable dashboards
- Prepared for Remote Service
- Possibility of preparation and analysis of operating data and process sequences for system optimization

We support you in the planning phase and offer flexible financing models

Variants of KUKA cell4_arc robot cell for MIG/MAG welding

Depending on component size and production volume, the fully automated arc welding cell is equipped with manual or automatic positioners for cycle time parallel loading and unloading during the welding process and optimum synchronization with the robot movement. Thanks to future-oriented software such as KUKA.web HMI and KUKA.ArcTech, the welding application can be easily programmed and operated. The KUKA ready2_pilot package and KUKA.Sim for simulation and offline programming simplify commissioning.

We offer two different cell families based on an individual base frame on which the complete cell is mounted.

KUKA cell4_arc compact: automated, industrial arc welding for small components

Standard configurations:

Cell type	cell4_arc compact KP1M single KR	cell4_arc compact KP1A single KR	cell4_arc compact KP5 single KR
Length	3.980 mm	5.285 mm
Width	2.365 mm
Height	2.445 mm	2.445 mm	2.445 mm
Robot	KR CYBERTECH nano KR 10 R1440-2)
Positioner	KP1-V2T250 M	KP1-V2T500	KP5-V2H2V400
TCP control device	KUKA.TraccTCP
Insertion area	---	Light curtain and laser scanner

Option packages for cell4_arc compact:

Robot(s) with hollow wrist instead of in-line wrist
ready2_pilot® for simple, hand-guided programming.
Welding equipment incl. torch cleaning system: Depending on the requirements of the welding application, appropriate welding sets from different manufacturers can be selected.

For cell4_arc compact KP5 single KR and cell4_arc compact KP1A single KR the following option packages are also available:

Extended KUKA application software packages:
- KUKA.ProcessScreen for monitoring and documentation of process parameters
Operation and visualization with KUKA.HMI Advanced
Central power supply

Brochure (PDF): Further details and scope of delivery

Arc welding cell: KUKA cell4_arc compact KP5 single KR

KUKA cell4_arc midsize: high-performance cell for industrial arc welding

Standard configurations:

Cell typ	cell4_arc midsize KP1A single KR	cell4_arc midsize KP3-V2H dual KR	cell4_arc midsize KP3-V2H single KR	cell4_arc midsize KP5 single KR
Lenght	8.120 mm	8.120 mm	8.120 mm	8.120 mm
Width	3.010 mm	3.840 mm
Hight	3.020 mm
Robot	KR CYBERTECH nano KR 6 R1840-2	KR CYBERTECH nano 2 x KR 6 R1840-2	KR CYBERTECH KR 8 R2010-2	KR CYBERTECH KR 8 R2010-2
Positioner	KP1-V2T1000	KP3-V2H1000 L2000 R600	KP3-V2H1000 L2000 R600	KP5-V2SV500 R600
TCP control device	KUKA.TraccTCP	2 x KUKA.TraccTCP	KUKA.TraccTCP	KUKA.TraccTCP
Insertion area	Light curtain and laser scanner

Option packages for cell4_arc midsize:

Robot(s) with hollow wrist instead of in-line wrist
ready2_pilot® for simple, hand-guided programming.

Welding equipment incl. torch cleaning system: Depending on the requirements of the welding application, appropriate welding sets from different manufacturers can be selected.
Protective enclosure with roof
Insertion area with roller gate
Extended KUKA application software packages:
- KUKA.ProcessScreen for monitoring and documentation of process parameters (only for cell4_arc compact KP5 single KR and cell4_arc compact KP1A single KR)
- KUKA.RoboTeam enables up to four robots to cooperate in a team. (only for cell4_arc midsize KP3-V2H dual KR)

Operation and visualization with KUKA.HMI Advanced
Central power supply

Brochure (PDF): Further details and scope of delivery

Arc welding cell: KUKA cell4_arc midsize KP1A single KR

Simple teaching and manual guidance of welding robots

Learn more about the intuitive control package KUKA ready2_pilot

White Paper: Welding aluminum? No problem! Score high now in production for electromobility.

Due to its ideal combination of strength and light weight, aluminum plays an important role in electromobility. In welding and joining processes, aluminum places high demands on the technologies used. With comprehensive process know-how and the right products, KUKA prepares you for the technological transformation towards electromobility. The battery box example shows how robots enable the production of aluminum components to the highest quality standards.