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KUKA Upgrade & Refurbish Service

Efficient and worry-free upgrade and refurbishment services. Extend the life of your robotic automation.

When systems are in use for a prolonged period, it may be necessary to make adjustments. This is the case, on the one hand, when production conditions have changed. On the other hand, an upgrade also becomes necessary when spare part availability and support options can no longer be guaranteed. If a robot system is then not brought up to date, there is a greater risk of unplanned downtime and maintenance costs. With Upgrade & Refurbishment Services, KUKA ensures the maximum service life of your robot systems.

  • Availability

    Maximization of the technical availability of your system.

  • Competitiveness

    Securing of your competitiveness through the latest technologies and high availabilities.

  • Productivity

    Maximization of your productivity and reduction of rejects and follow-up costs.

  • Everything from a single source

    Everything from a single source along with expertise directly from the manufacturer.

KUKA Refurbishment Services

KUKA Refurbishment Services make your robot and system fit for their second life cycle. Besides targeted individual measures, KUKA offers attractive refurbishment bundles at your site. Our KUKA experts work with you to determine the necessary scope of the refurbishment project.

KUKA Robot Refresh Packages

Complete overhaul of your robot arm including exchange of all common wearing parts.



  • Robot: New mechanical components with a fresh life cycle
  • Control unit: New mechatronic components with a fresh life cycle
  • Inspection: Identify potential causes of unexpected failure
KUKA Robot Refresh Packages

KUKA CBS Services Bundles

Complete replacement concept for the counterbalancing system for KUKA robots. With the KUKA CBS exchange concept, you can ensure maximum availability for your production facilities – at attractive conditions. For KUKA robots with hydropneumatic counterbalancing systems.

KUKA recommends that the entire CBS component is replaced after 10 years.

KUKA CBS Service Bundles

KSS Upgrade

Software and PC upgrade for a future-proof robot system.

The KUKA.SystemSoftware – KSS for short – is the operating system and thus the heart of the entire robot controller for the majority of the KUKA robot portfolio – including traditional 5- and 6-axis robots, as well as the new KR SCARA and KR DELTA robots.

KUKA KSS Upgrade

KUKA Retrofit Services

Particularly where systems with a long service life are concerned, a detailed look is warranted. Our KUKA engineers are at your side for your retrofit project and work with you to develop a strategy for future-proof automation.

KUKA Retrofit Check

  • Well-founded analysis of the current state on site
  • Coordination of customer requirements
  • Determination of retrofit measures
  • Project preparation

KUKA Retrofit Project

  • Mechanical and electrical design
  • Simulation and offline programming (robot and PLC)
  • Dismantling of the old equipment
  • Installation and start-up on site, programming
  • Issue of the CE declaration of conformity
  • Production support and optimization

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