Variants of the KUKA flexibleCELL arc robot cell

The KUKA flexibleCELL arc is available with versatile and modular standard packages and customized automation options. Discover the pre-assembled, ready-to-use variants of the KUKA flexibleCELL for arc welding applications.

KUKA flexibleCELL arc KP1 with rotary positioner

This variant of the KUKA flexibleCELL arc robot cell is equipped with an automatic rotary positioner. The payload capacity of the positioner ranges from 500 to 2,000 kilograms per side depending on the design. Loading/unloading parallel to the cycle time makes the KUKA flexibleCELL arc KP1 suitable for high production volumes of components that do not need to be repositioned during the welding operation. The automatic rotation of the table enables simultaneous loading of multiple stations.

Example configuration with a robot and a KP1-MB positioner

KUKA flexibleCELL arc KP1 HC with single-axis turnover positioner

This KUKA flexibleCELL arc variant is equipped with two automated KP1-HC single-axis turnover positioners. The payload capacity of the positioner ranges from 250 to 4,000 kilograms depending on the design. With two loading stations, this robot cell is particularly suitable for small to medium-volume production of components that need to be repositioned several times during the welding process.
Example configuration with a KR JET robot and two KP1-HC positioners

KUKA flexibleCELL arc DKP 400 with tilt-turn positioner

The KUKA flexibleCELL arc DKP 400 is equipped with two automatic tilt-turn positioners with a 400 kilogram payload capacity. The tilting axis can be pivoted through approximately 90°, while the rotational axis can be turned though approximately 190°. With two loading stations and the high flexibility offered by two degrees of freedom, this robot cell is particularly suitable for small to medium-volume production of complex components that need to be repositioned several times during the welding process.
Example configuration with a robot and two tilt-turn positioners

KUKA flexibleCELL arc KP3 V2H with a 3-axis turnover positioner 

The KUKA flexibleCELL arc KP3 V2H robot cell is equipped with an automatic, horizontal 3-axis turnover positioner KP3 V2H. The positioner can be supplied with a payload capacity between 500 and 1,000 kilograms per side and with various distances between centers and turning circle radii. Loading/unloading parallel to the cycle time makes this cell variant suitable for higher production volumes of more complex components that need to be repositioned several times during the welding operation.
Example configuration with a robot and a KP3-V2H positioner

KUKA flexibleCELL arc KP3 H2H with 3-axis turnover positioner

This variant of the KUKA flexibleCELL arc is equipped with an automatic, vertical 3-axis KP3 H2H turnover positioner. The positioner can be supplied with a payload capacity between 500 and 1,000 kilograms per side and with various distances between centers and turning circle radii. Loading/unloading parallel to the cycle time makes this robot cell suitable for higher production volumes of more complex components that need to be repositioned several times during the welding operation.
Example configuration with a robot and a KP3-H2H positioner

KUKA flexibleCELL arc KP5 with 5-axis tilt-turn positioner

The KUKA flexibleCELL arc KP5 robot cell is equipped with an automatic 5-axis tilt-turn positioner. The payload capacity of the positioner ranges from 500 to 1,000 kilograms per side depending on the design. Loading/unloading parallel to the cycle time makes this arc welding cell suitable for higher production volumes of more complex components that need to be repositioned several times during the welding operation due to the position and accessibility of the weld seams.
Example configuration with a robot and a 5-axis positioner

KUKA flexibleCELL arc KP3 V2H COMPACT with 3-axis turnover positioner

This robot cell is equipped with an automatic 3-axis KP3 V2H turnover positioner. The payload capacity of the positioner ranges from 500 to 1,000 kilograms per side depending on the design. The complete cell, the entire peripheral equipment such as the robot and cell controllers and the welding equipment are mounted on a single-piece base frame. The complete cell can be transported by fork lift or truck and can therefore be flexibly deployed in multiple locations. The robot cell is equipped with a roof. A central connection point is provided for the purpose of connecting the customer’s extraction system. The loading area is safeguarded with a roll door. Loading/unloading parallel to the cycle time makes this variant of the KUKA flexibleCELL arc suitable for higher production volumes of more complex components that need to be repositioned several times during the welding operation.
Example configuration with a robot and a KP3-V2H positioner

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