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KUKA Invictus

强大、快速和精确：适合中大型工件的摩擦焊接机凭借高达 1500 kN 的顶锻力及其广泛的用途而备受青睐。 

Convincing benefits

  • Simple and ergonomic operator control

    In the development of the KUKA Genius, KUKA was guided by the latest ergonomic requirements. The result is a machine with improved access, light doors and a large
    working area. Operator control is carried out intuitively via a touch panel with a modern graphical user interface.

  • Maximum accuracy

    In order to achieve maximum joining precision, the KUKA Genius incorporates precise bearing technology, pretensioned roller guides and a stress-optimized machine bed. In conjunction with the option of pre-heating the headstock before commencing production, this results in an extremely high degree of precision and welding quality. 

  • Bespoke solution

    Outstanding performance data make the KUKA Genius a flexible all-rounder, to suit customer needs. KUKA offers a wide range of drive solutions in various performance classes. Thanks to the sophisticated hydraulic system and the very large speed/load range, the KUKA Genius is suitable for a wide spectrum of welding applications.

  • Ease of servicing and minimal maintenance

    The best kind of maintenance is no maintenance at all. The KUKA Genius boasts robust components with a virtually wearfree direct drive and long lubrication intervals. Generously dimensioned operator and maintenance doors enable optimal access from above and at the front of the machine.

Convincing benefits

  • Simple installation…

    Thanks to its plug&play design the KUKA Genius can be easily sited and subsequently relocated with minimum effort. Due to the optimal flow of forces in the machine bed, there is no need to anchor the machine frame. Furthermore, free access from above enables simple integration of the machine.

  • …in tight spaces

    With a footprint of just 12m² (14.35 sq yd), the KUKA Genius is one of the most compact machines in its performance class. Best use of the available floor space is ensured by a design optimized for transportation, integrated control cabinets and the options of side or rear swarf removal. 

  • Industry 4.0

    Numerous sensors monitor the condition of the machine and the entire welding process. Thanks to unified interfaces, data can be easily exported for evaluation purposes. This is the basis for the implementation of Industrie 4.0 and leads to a substantial increase in productivity and data transparency.

KUKA Genius in detail

  • Generously dimensioned work doors

    Easy access - Generously dimensioned operator and maintenance doors enable optimal access from above and at the front of the machine.

  • Transport-optimized design

    Plug & Play - Integration of hydraulic and electrical equipment reduces the floor space requirement and simplifies transportation

  • Variable doors

    Safety and ergonomics - The weight-optimized operator door of variable size makes extremely short cycle times possible. The user-friendly layout of the working area ensures optimal ergonomic operation.

  • Integrated light curtain

    Short cycle times and utmost safety - Integrated light curtain for cycle time optimization with the highest safety level

  • Swarf removal

    Thanks to the optimized design, a fixture for swarf removal can now, for the first time, be optionally positioned on the side or rear of the machine.

Our intuitive graphical user interface offers:

Sequence variants

User-friendly configuration of the possible sequence variants

Backup

Input and backup of data via USB interface

Documentation

Documentation of the welding results by means of database, printer or PDF export

Parameter profiles

Graphic representation of current and archived parameter profiles

Control

Control and monitoring of all parameters of the welding process in the millisecond range

Monitoring

Graphic-based editing of the setpoint specifications and the envelope curves for monitoring

Administration

Management of up to 1,000 welding programs

Value display

Display of actual values and parameters

German Design Award 2023

With the KUKA Genius you can work with customers to configure the machine to their requirements using a multitude of technology modules – just as the prospective user’s component, production planning and manufacturing strategies require.

Michael Büchler, Project Manager in the field of mechanical design
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