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Innovative Cooperation between Workers and Robots at Mercedes-Benz

Daimler and KUKA sign strategic cooperation; Trendsetting manufacturing concepts based on sensitive lightweight KUKA robots; Optimized ergonomics for workers; Modern robotics to improve productivity and quality

December 4, 2012

  • Daimler and KUKA sign strategic cooperation
  • Trendsetting manufacturing concepts based on sensitive lightweight KUKA robots
  • Optimized ergonomics for workers
  • Modern robotics to improve productivity and quality

Stuttgart/Augsburg - Daimler AG has set another innovation benchmark by introducing lightweight robots, originally designed for use in outer space, to an industrial environment. The company has signed a strategic cooperation agreement with KUKA AG, a systems integrator and robotics manufacturing company. The partnership focuses on human-robot cooperation to achieve optimizations both for production workers and in manufacturing processes.

Dr. Wolfgang Bernhard, Member of the Board of Management of Daimler AG, Manufacturing and Procurement Mercedes-Benz Cars & Mercedes-Benz Vans, says: "As the first carmaker to use lightweight robots on series production, Mercedes-Benz is at the cutting edge of this revolutionary manufacturing technology of the future. We see its enormous potential to further improve flexibility and efficiency of our manufacturing operations. This will benefit both our products and our customers."

Employees of both companies are jointly conducting field tests to explore processes such as assembly and in- vehicle screw application. They are also developing systems concepts to make cooperation between humans and robots safe.

"We are pleased to have a strong development partner like Daimler AG at our side. Together we will be able to press forward with developing all aspects of human-robot cooperation and establish new standards in this field," underscored KUKA AG's CEO Dr. Till Reuter. "The cooperation agreement is a testament to the successful collaboration between the two companies and the potential of the innovative lightweight robot."

Direct human-robot interaction makes it possible to employ trendsetting manufacturing concepts, where the lightweight robot acts as a worker's "third hand". The lightweight robot was originally developed by the German Aerospace Center (Deutsches Zentrum für Luft- und Raumfahrt) for use in outer space. Its sensitive motorized grippers give it a delicate touch, which enables it to handle objects gently and perform difficult tasks precisely. The robot can be positioned and set up to optimally support workers in terms of ergonomics. As an example, the lightweight robot takes over and performs tiring tasks such as steps that involve handling items overhead. Working with and handling the robot is straightforward and intuitive, which reduces programming time and increases the efficiency of manufacturing processes. Due to their precise performance lightweight robots also contribute to enhanced quality.

This partnership is a continuation of the successful and innovation driven collaboration between the two companies. Daimler and KUKA launched their first joint pilot project at the Mercedes-Benz Untertürkheim plant in 2009. Since then, more than 500,000 rear axle gearboxes have been assembled with the support of the lightweight robot.

Mercedes-Benz: Vivien Weiss, +49 (0) 711 17-49899,
KUKA AG: Dr. Gert Butter, +49 (0) 821 797-5335,

For additional information from Mercedes-Benz and KUKA, please go to:, and